Copper & Copper Alloys — Wrought and Unwrought Forging Stock

EN 12165: The Standard
Before the Forge

Every hot-forged brass body starts as EN 12165 stock. What the standard covers, how it hands over to EN 12420, and why CW617N owns this territory.

Forging Stock: Rods · Bars · Billets CW617N — The Forging Brass Forged at ~600–750°C
01
The Short Answer
Scope in one paragraph
02
Stock → Forge → Part
How 12165, 12420 and machining connect
03
Forging Grades
Temperatures and choices
04
Why CW617N Rules
Metallurgy of a default
05
Forge or Machine From Bar?
The honest decision table
06
FAQ
7 common questions answered
Section 01

The short answer

EN 12165 is the European standard for copper-alloy forging stock — the material before it enters the forge.

Scope

The stock, not the forging

EN 12165 covers the wrought or unwrought forging stock — rods, hollow rods, bars, profiles, billets — from which closed-die hot forgings are produced. It specifies the permitted compositions, property requirements and dimensional tolerances of the material before it enters the forge.

The forgings themselves are covered by the sister standard EN 12420; rod destined straight for the lathe is EN 12164. Current edition: EN 12165:2024.

Three Standards, One Part

Who governs what

EN 12165the input stock
EN 12420the forging produced
EN 12164rod machined directly

Same alloy, different route: CW617N rod for turning is EN 12164; CW617N billet for the forge is EN 12165.

Section 02

From stock standard to finished component

The Chain
EN 12165 stock rods · bars · billets composition + tolerances certified per batch Hot forging ~600–750°C, closed die qualified partner forges, Brassland die designs EN 12420 the forging itself — properties & tolerances of the forged blank Finish machining CNC in-house, inspection + 3.1 per shipment Forging refines grain flow along the part's contour — measured 15–30% higher fatigue strength vs an equivalent cut-from-bar geometry, at 85–95% material yield. Brassland's model: stock and forging via qualified partners, machining and quality in-house. No casting at any stage.
Section 03

Forging alloys and their working windows

From our hot-forging alloy guide — the grades a partner forge actually sees, with typical forging-temperature windows.

AlloyHot forgeabilityForging temp.LeadBest for
CW617N · CuZn40Pb2Excellent620–720°C1.6–2.5%Valve bodies, plumbing fittings, manifolds — the primary forging grade worldwide
C37700 · forging brassExcellent620–720°C1.5–2.5%US-spec forgings (ASTM B283); EN twin of CW612N
CW614N · CuZn39Pb3Excellent610–720°C2.5–3.5%Forgings where post-forge CNC finish quality is critical
CW602N · CuZn36Pb2AsGoodper forge process sheet1.6–2.5%DZR water fittings — resists dezincification per ISO 6509
CW724R · CuZn21Si3PGood700–780°Clead-freeLead-free valve bodies and fittings; DZR + RoHS programmes
CW510L · CuZn42Good680–760°Clead-freeLead-free forging where RoHS matters but DZR is not needed
CW602N carries no published window in our alloy guide — its forging parameters are set by the qualified forge's process sheet: arsenical DZR brass forges well but is more sensitive to overheating than CW617N. The temperature window is genuinely critical for every grade: too cold and the die will not fill; approaching 800°C, grain growth and hot shortness degrade the part.
Section 04

Why CW617N is the forging brass

The Metallurgy of a Default

Hot-workable structure, machinable after

At roughly 59–60% copper with ~40% zinc, CW617N carries an alpha–beta structure that becomes highly plastic above about 600°C — flowing into complex die cavities under press forces of 1,000–5,000 tonnes and filling thin webs a pure alpha brass would refuse.

Its 1.6–2.5% lead acts as a hot lubricant in the die — easing fill, extending die life — and then does its usual chip-breaking job on the machining line (machinability ~90 on the copper-alloy scale). Hot workability and machinability in one alloy is the whole trick.

The Temperature Window
~800°C — grain growth & hot shortness 750°C — top of general forging window CW617N: 620–720°C optimum die fill, controlled grain 600°C — below this the die won't fill, cracks initiate 800 750 600 20 °C
Section 05

Forge, or machine from bar?

FactorHot forging (EN 12165 → EN 12420)Machining from bar (EN 12164)
GeometryComplex bodies, asymmetric shapes, thin webs, large flangesRotational parts; geometry limited by bar envelope
IntegrityGrain flow follows the contour — 15–30% higher fatigue strength; no internal voidsWrought bar quality; grain runs axially through the part
Material use85–95% yield (near-net shape); flash recycledEnvelope machining — swarf-heavy on bulky shapes (recycled)
ToolingDie investment up front; pays back with volumeNo dies — right for prototypes and small series
Volume logicWins on medium-to-high volume of chunky partsWins on small-to-medium volume and slender turned parts
The full trade-off — with worked cost examples — is in our guide Brass forging vs CNC machining. In practice most forged parts are hybrids: forged for the body, machined for every functional face, thread and bore.
EN 12165 at Brassland — Stated Honestly

Partner forges. In-house precision.

Hot forging runs at qualified partner forges to our die designs and quality plan; every blank returns to Jamnagar for CNC finish machining and inspection. We do not cast. Components — not finished valves — with the EN 10204 3.1 batch analysis on every shipment.

Discuss a Forged Part Hot Forging Capability
Section 06

Frequently asked questions

What is EN 12165?
EN 12165 is the European standard for copper and copper-alloy forging stock — the wrought or unwrought material (rods, bars, profiles, billets) that closed-die hot forgings are made from. It specifies the alloy compositions, property requirements and dimensional tolerances of the stock before it enters the forge.
What is the difference between EN 12165 and EN 12420?
EN 12165 specifies the input material — the forging stock. EN 12420 specifies the output — the finished copper-alloy forgings, with their own property and tolerance requirements. A forged brass part is made from EN 12165 stock and delivered as an EN 12420 forging, usually after finish machining.
What is the difference between EN 12164 and EN 12165?
The intended process. EN 12164 rod goes straight onto a lathe for free machining; EN 12165 stock goes into a hot forge first and is machined afterwards. The same alloy can appear under both standards — CW617N is the classic example, ordered as EN 12164 rod for turned parts and as EN 12165 stock for forged blanks.
Why is CW617N the standard brass forging grade?
Its roughly 59-60% copper, 40% zinc composition gives a hot-workable alpha-beta structure that flows well in the die at forging temperature (about 620-720°C), while its 1.6-2.5% lead still machines excellently after forging. That combination of hot workability plus machinability is why CW617N has been the world's default forging brass for decades.
At what temperature is brass hot forged?
Brass forging alloys are typically worked at roughly 600-750°C, with CW617N usually forged at about 620-720°C. The window is genuinely critical: too cold and the die does not fill and cracks initiate; approaching 800°C grain growth and hot shortness degrade the part.
Can DZR or lead-free brass be hot forged?
Yes. Arsenical DZR brass CW602N forges for dezincification-resistant water fittings, and lead-free silicon brass CW724R forges at a somewhat higher window (about 700-780°C) for lead-free potable-water programmes. Both are supplied as forging stock within the EN 12165 framework and finish-machine well with adapted tooling.
Does Brassland forge in-house?
No — and deliberately so. Hot forging runs at qualified partner forges to Brassland's die designs and quality plan; every forged blank is then CNC finish-machined and inspected in-house in Jamnagar. Brassland does not cast. Each shipment carries an EN 10204 3.1 certificate with the batch analysis of the stock.
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Sources & scope. Based on EN 12165:2024 (Copper and copper alloys — Wrought and unwrought forging stock) and its relationship to EN 12420 and EN 12164, cross-checked against CEN catalogue records, alloy datasheet guidance and Brassland's hot-forging engineering guide. Forging-temperature windows are typical values from our alloy guide; the forge's qualified process sheet governs production.
Reference Library

Standard-by-standard deep dives

Dedicated reference pages with full value tables, diagrams and honest limits — one standard per page.

01
EN 10204 Certificates
2.1 · 2.2 · 3.1 · 3.2 — who signs what
02
ISO 2768 General Tolerances
Full f/m/c/v + H/K/L value tables
03
EN 12164 Machining Rod
The standard behind every turned part
04
ISO 6509 DZR Test
1% CuCl₂ · 75°C · 24 h — explained
05
EN 12165 Forging Stock
Stock → forge → EN 12420 → machining