Process Guide 02

Precision Turned Brass Components
Swiss-Type CNC Turning, Ø2–32 mm

Precision turned brass components on sliding-headstock Swiss-type lathes — small-diameter, high-precision parts in brass, copper and aluminium, Ø2–32 mm to ±0.005 mm, for instrumentation, pneumatic and connector OEMs, from prototypes to high-volume series.

Ø2–32 mm bar stock ±0.005 mm achievable ISO 9001 / 14001 / 45001
Coolant spraying over cutting tools inside a CNC turning centre at Brassland
In-House Machine Fleet

Our Swiss Turning Fleet

28+
Swiss-type sliding-head CNC machines
02
Japanese brands — Tsugami & Star
Ø2–32
mm bar stock capacity
±0.005
mm tolerance achievable

Brassland runs 28+ Swiss-type sliding-head CNC machines from Tsugami and Star (Japan) — part of a 79+ machine fleet, all in-house in Jamnagar. With guide-bushing support close to the cutting zone, sliding-head turning is the premier process for small-diameter, slender and high-precision parts — finished complete off the bar, at volumes from prototypes to millions per year.

Bar Stock We Run

Brass, Copper & Aluminium

Small-diameter bar (Ø2–32 mm) fed straight into the sliding-head machines — drawn brass, copper and aluminium in the grades below.

Brass

CW617N, CW614N, CW602N (DZR), CW724R (lead-free) and CW510L — from free-machining grades to dezincification-resistant and drinking-water alloys.

Alloy datasheets →
Copper

C11000 (ETP) — high electrical and thermal conductivity for contacts, terminals and connector pins.

C11000 datasheet →
Aluminium

6061 & 6063 — lightweight structural and enclosure parts where weight and corrosion resistance matter.

Aluminium & copper →
Done-in-One Machining

Complete Parts Off the Bar

Sliding-headstock turning with a guide bushing, live tooling and a sub-spindle finishes small, slender parts complete — straight off the bar, in a single cycle. Fewer setups mean tighter concentricity, lower cost and faster delivery.

Sliding-head turning Guide-bushing precision Live tooling & cross-drilling Thread whirling Knurling Back-working on sub-spindle Bar Ø2–32 mm In-line parting & deburring
Machined Components

Precision Turned Parts We Make on Swiss-Type Lathes

A sample of precision brass, copper and aluminium components produced on our Swiss-type and multi-axis CNC machines.

Grooved brass turned component
Machined brass quick-connect fitting and hex nut
Brass turned fittings with cross-drilled body
Machined brass connector pins
Copper terminal blocks on a rail
Stainless steel turned sleeves
Stainless turned flanged bushes
Rows of brass turned pins
Tray of brass flanged machined parts
Brass manifold blocks with cross holes
Knurled brass cap nozzle
Brass automotive threaded insert
Precision turned part with engineering drawing
Quality & Assurance

Why OEMs Choose Brassland for Swiss Turning

  • ✓  28+ Tsugami & Star sliding-head machines dedicated to precision turned parts
  • ✓  Guide-bushing turning holds ±0.005 mm on slender, small-diameter parts
  • ✓  Complete parts off the bar — no secondary setups, tighter concentricity
  • ✓  Bar-fed automation: cost-effective from prototype to millions of pieces
  • ✓  ISO 9001 / 14001 / 45001 (DQS) · FAI · EN 10204 3.1 certs · full traceability
  • ✓  Quality engineers on every shift, day and night; exports to 40+ countries
Send your drawing.

We review your 2D/3D part and quote within 24 hours — in the right alloy, on the right machine.

Request a Quote →
Process Overview

What is Swiss Turning?

Ø2
minimum bar diameter (mm)
Ø32
maximum bar diameter (mm)
IT4
tightest tolerance class achievable
1M+
parts per year typical volume

Swiss turning (sliding-headstock turning) supports the bar through a guide bushing positioned close to the cutting tool. This virtually eliminates deflection, enabling long, slender parts (L/D > 20) to be turned with extreme precision — impossible on conventional CNC lathes. Multiple simultaneous axes (up to 13 CNC axes) allow complete front and back working in a single pass from bar stock.

Alloy Selection

Swiss Turning Alloy Guide

Swiss turning demands the most from alloy machinability — chip stringiness, bar stock straightness tolerance, and surface finish all become critical at high L/D ratios.

AlloySwiss SuitabilityKey Reason
CW617NExcellent90% machinability, short chips, dry OK
CW614NExcellentPb 2.2–3.5% → very fine surface finish; suits optical/instrumentation parts
CW625NModerate55% (CW614N = 100) — manageable with proper parameters; longer chips than the high-lead grades
CW612NGood85% — requires positive rake and chip control; lower Pb helps ductility
CW724RModerate85% but lead-free → longer chips requiring active chip management
C27450Moderate70% — possible for short parts; not ideal for high-L/D Swiss work
C11000AvoidGummy, stringy chips cause guide bushing contamination and bar seizing
Bar Stock Requirements

Straightness & Tolerance

Swiss machines are more demanding on bar stock quality than conventional CNC:

Straightness≤ 0.5 mm/m
Diameter toleranceh8 or h9
Surface (bar OD)Bright drawn
LengthStandard 3m, 4m bars
Bar vibration at high RPM amplifies any non-straightness. Specify bright-drawn EN 12164 bar with h8 tolerance for Swiss turning.
Process Parameters

Swiss Turning — CW617N Reference Parameters

Guide bushing clearance0.005–0.015 mm on dia
Feed rate (turning)0.05 – 0.20 mm/rev
Depth of cut (rough)0.5 – 2.0 mm
Depth of cut (finish)0.05 – 0.20 mm
Threading pitchISO/UNC/NPT all feasible
CoolantDry or light mist
Surface finish (Ra)0.4 – 1.6 μm
Achievable OD tolerance±0.005 mm (IT4)
Chip management is critical: On Swiss machines, chips fall into the working envelope close to the guide bushing. Use air blow-off and chip evacuation to prevent re-cutting of chips (which causes scratching and tool damage). Short-chipping alloys (CW617N, CW614N) are strongly preferred.
Typical Parts

What Swiss Turning Makes

Swiss turning's combination of extreme precision and long L/D capability makes it ideal for:

  • Push-in pneumatic connector bodies (Ø4–12mm)
  • Instrumentation tube fitting inserts
  • Medical device components (cannulas, connectors)
  • Precision valve stems and spindles
  • Small hydraulic fittings (JIC, BSP, NPT)
  • Spray nozzles and orifice bodies
  • Watch/instrument components
  • Electronic connector pins and contacts
Guide Bushing vs No-Guide-Bushing

Modern Swiss Capability

Modern Swiss machines (Tsugami, Star) offer selectable guide-bushing or no-guide-bushing mode:

With guide bushing: Long L/D (>4:1), highest precision, minimal vibration, requires slightly oversized bar stock.

No guide bushing: Better material utilisation (less bar remnant), suitable for L/D < 4:1, lower tolerance on bar stock quality.

Lead-Free Swiss Work

CW724R on Swiss Machines

CW724R can be Swiss-turned but requires specific adaptations:

Use positive rake (+8° to +12°) inserts with chip-breaking geometry. Reduce feed by 20–30% vs CW617N. Increase coolant flow — stringy chips in guide bushing can cause seizing. Expect 15–25% lower throughput vs CW617N.

For high-volume lead-free Swiss work (>500k parts/year), work with your Swiss machine supplier to optimise guide bushing clearance and chip management system for the specific alloy.
Swiss Precision Brass

Small parts. Tight tolerances. Millions of units.

Brassland operates Swiss turning capacity on Tsugami and Star machines — pneumatic fittings, instrumentation parts, and connector bodies from prototypes to high-volume series, all machined to your drawing.

Discuss Your Part Custom Parts →
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CNC Machining
Larger parts, multi-axis
Next →
Hot Forging
Near-net-shape, valve bodies
Swiss Machining Insights

Guides & articles on Swiss turning

What Is Swiss-Type CNC Turning?
Fundamentals & the guide bushing
Swiss vs Conventional CNC Turning
When to choose which process
Guide Bushing vs Guideless
Trade-offs & bar-stock needs
Swiss Turning Applications
Pins, spools, connectors & more
Bar-Fed Swiss Turning Economics
Lowest cost per part at volume
Achievable Tolerance on Brass
±0.005 mm & finish reference
Before the RFQ

Commercial terms at a glance

Sliding-head parts are quoted from your drawing; the tolerance capability stated on this page applies to the features that need it, not to every dimension. Every figure below is taken from our FAQ pages, where each point is explained in full.

ItemWhat to expect
Minimum orderNo fixed MOQ — the economical batch size depends on the part and is quoted from your drawing and annual quantity; tooling is always a separate line. Details
First articles30–50 pieces in 3–4 weeks from approved drawing with existing tooling; 4–6 weeks when new form tools are needed; forged parts 8–10 weeks including the die. A First Article Inspection report comes with every new component. Details
Series lead timeSeries production runs 3–5 weeks from an approved drawing. A first order, including first articles and their approval, typically totals 6–8 weeks from confirmation, plus 3–4 weeks if new tooling is required. Repeat orders are made to order like any series run — typically 3–5 weeks; with a blanket order we can hold buffer stock, and releases then ship in 2–3 weeks; expedited orders take 3–4 weeks at the earliest, with air freight. Details
TolerancesISO 2768-m general tolerances unless your title block states otherwise; tighter limits are quoted from the drawing. Details
DocumentationCertificate of Conformity with every order; RoHS and REACH declarations at no charge; EN 10204 3.1 mill certificate for the alloy lot; PPAP Level 1–3 in 4–6 weeks from approved drawing. Details
IncotermsEXW Jamnagar, FOB Mundra (FCL) or Nhava Sheva (LCL), CIF and DAP; DDP for selected countries. Any Incoterms 2020 rule on request. Details
CurrencyQuotations and invoices are in USD.
PackagingPolythene bags with printed labels, thread protectors on every threaded end, double-wall export cartons with edge protectors on pallets. Special packaging quoted separately. Details
Samples10–50 pieces of standard items at a nominal charge; custom parts are proven through the first-article batch. Details
Frequently Asked Questions

Swiss turning at Brassland — common questions

What is Swiss-type (sliding-head) turning?

On a Swiss-type lathe the bar slides through a guide bushing and is machined right at the support point, so long, slender parts can be cut without deflection. It is the process of choice for small-diameter, high-precision turned parts — pins, spools, connectors, terminals — in high volumes.

How many Swiss machines does Brassland run?

Brassland operates 28+ Swiss-type sliding-head lathes within its 79+ CNC machine park in Jamnagar, running day and night shifts under ISO 9001, 14001 and 45001.

When should I choose Swiss turning over conventional CNC turning?

Choose Swiss when the part is small (typically under ~20 mm diameter), long relative to its diameter, or carries tight tolerances on multiple features — the guide bushing and live tooling complete the part in one cycle. Conventional fixed-head CNC remains more economical for shorter, larger-diameter parts.

What tolerances are achievable on Swiss-turned brass parts?

Swiss turning routinely holds tighter diametral bands than fixed-head turning on slender parts; typical capability on brass is ±0.005–0.01 mm depending on feature and length. Capability is confirmed by first-article inspection — send your drawing for a feature-by-feature answer.

Sources & References

Verified manufacturing references

Swiss-turning parameters, tolerances, bar-stock and tooling guidance on this page are drawn from the sliding-head machine builders, tool makers and standards bodies below. For production-critical work, validate against your machine, tooling and material supplier — the values shown are starting points for free-machining brass on sliding-head CNC.

CDA — High Speed Machining of Brass
Copper Development Association benchmark study (PDF)
European Copper Institute
Wrought copper alloys — manufacturing properties
CEN — EN 12164 / 12165 / 12420
Rod, forging stock, and forging dimensional tolerances
ISO 2768 — General Tolerances
Linear & angular tolerance classes for machined parts
ISO 1101 — GD&T
Geometrical product specification (GPS)
ISO 286 — Limits & Fits
Tolerance grades for precision turned diameters
ISO 21920-2 — Surface Texture
Ra, Rz, surface roughness profile parameters (formerly ISO 4287)
ISO 9001:2015
Quality management system — Brassland certified
IATF 16949
Automotive QMS reference standard
Brassland — Alloy Datasheets
Per-alloy machining parameters & properties
Brassland — Standards Guide
EN, ISO and ASTM standards explainer

Last reviewed: September 2026. Parameters are typical starting values for free-machining leaded brass (CW617N/CW614N) on Swiss sliding-head CNC; reduce speed and feed by ~20–30% for lead-free silicon brass (CW724R) and manage chips actively. For close-tolerance, slender or high-L/D parts, validate via first-article inspection (FAI) before scale production.