Custom Brass Parts for Switchgear & Electrical

Name: Custom Brass Parts for Switchgear & Electrical
Brand: Brassland

Parts We Manufacture

All parts made to your drawings. Email info [at] brassland [dot] com to request a quote.

Brassland is a precision brass and copper component manufacturer in Jamnagar, India, supplying turned and milled parts to switchgear and electrical-distribution OEMs in 40+ countries. We machine terminal blocks, busbar connectors, hex standoffs, contact bridges and current-carrying clamps — from CW614N for free-machined contact pieces and C11000 ETP copper for high-current busbar parts, with tin or silver plating. Every part is made to your drawing on Swiss-type and CNC machines and inspected in-house, referencing IEC 60947. RoHS / REACH compliant; ISO 9001, ISO 14001 and ISO 45001 certified. Choosing the grade? See our electrical alloy guide →

Brass and steel terminal connector blocks and screw-clamp wire terminals machined by Brassland

Terminal Connector & Clamp Blocks

Machined brass and steel terminal connector blocks, screw-clamp wire terminals and box/cage clamp bodies for circuit breakers, switchgear and distribution terminals — drilled and tapped for the conductor size and clamp screw your design specifies.

Screw clampBrass / steel

Copper contact bars, contact studs, bolts and connection hardware for switchgear contacts by Brassland

Contact Bridges & Blades

Precision turned and milled brass contact bridges, moving contacts, and fixed contacts for MCBs, RCCBs, and contactors.

IEC 60898 dimsHigh conductivity

Terminal Block Screws

Special thread-forming screws, clamping screws, and hex-socket terminal screws in brass for electrical terminal blocks.

DIN 912 profileCustom thread

Copper and brass current-carrying components for heavy-duty DC contactors and switch solenoids by Brassland

Heavy-Duty Switch & Solenoid Components

Copper and brass current-carrying parts for heavy-duty DC contactors, switch solenoids and relays — busbar terminals, contact studs, stud terminals and connection hardware machined to your drawing.

DC contactorsCopper / brass

Brass and nickel-plated cable glands for panel cable entry by Brassland

Cable Entry Glands & Ferrules

PG-thread and M-thread brass cable glands plus bootlace ferrules for panel wiring entries and terminal connections.

PG7–PG48IP rated

Earthing Terminals

Turned brass earth studs, lug inserts, and bonding clamp bodies for main earthing terminals and busbar grounding.

M4–M16DIN VDE

Machined copper busbar with bolt holes for LV/MV distribution by Brassland

Copper Busbars & Bars

Flat and laminated C11000 ETP copper busbars and bars — cut, drilled, formed and tin- or silver-plated to your current rating for LV and MV distribution.

C11000 copperTin / silver plated

Brass neutral and earth bars and links on insulated bases by Brassland

Neutral & Earth Bars / Links

Brass and copper neutral links, neutral bars and earth bars with drilled-and-tapped ways for distribution boards and consumer units.

Brass / copperCustom ways

Brass threaded inserts, standoffs and turned terminal pins by Brassland

Inserts, Standoffs & Terminal Pins

Press-in, heat-set and knurled brass inserts for moulded breaker and panel housings, hex standoffs and insulator studs, and turned terminal and connector pins.

M3–M12Press-in / heat-set

Brass inserts cast into resin standoff insulators for busbar support by Brassland

Cast-In & Mould-In Inserts for Insulators

Brass inserts designed for over-moulding into epoxy-resin (cast-resin) and SMC/BMC composite insulators, standoff insulators, bushings, instrument transformers and switch rods — with anti-rotation knurling, pull-out grooves and sealed or blind bores that keep resin out of the threads. See mould-in insert range →

For epoxy / SMC-BMCAnti-rotation knurl

Screw-Terminal Busbar Blocks

Brass terminal busbars and connection blocks with screw ways on insulated bases — for distributing and bonding wiring inside panels, meter boards and consumer units. Drilled and tapped to your way count and current rating.

Screw waysBrass / insulated base

Turned brass connector, contact and terminal pins for switchgear and electrical assemblies by Brassland

Connector & Contact Pins

Turned brass connector and contact pins, plug pins and terminal pins for switchgear, connectors and electrical assemblies — precision diameters and tips machined to your drawing, with tin, silver or nickel plating.

Turned to ±0.01 mmTin / silver plated

Switchgear & Distribution — Frequently Asked Questions

What switchgear and electrical parts can Brassland machine?

Copper busbars and bars, busbar connectors and joints, neutral and earth bars/links, contact bridges and blades, terminal-block screws, arc-chamber inserts, earthing terminals, cable-entry glands and ferrules, and threaded inserts, standoffs and pins — all turned and milled to your drawing for LV and MV switchgear and distribution boards.

Which materials do you use for switchgear parts?

C11000 (Cu-ETP) copper for current-carrying busbars, bars and terminals, C14500 tellurium copper for free-machined high-conductivity contact and terminal parts, and CW617N / CW614N brass for connector bodies, earthing terminals and mechanical parts. RoHS 2 compliant; the grade is fixed on your approved drawing.

Can you supply copper busbars cut, drilled and plated to size?

Yes — flat and laminated C11000 busbars and bars are cut, drilled, bent/formed and tin- or silver-plated to your current rating and drawing; forming beyond our in-house capacity is done with qualified partners.

What plating do you offer for contacts and busbars?

Tin and silver plating for contact and busbar surfaces (tin is standard), plus nickel and electroless-nickel. Specify plating thickness and any contact-resistance requirement at quotation.

Do you machine threaded inserts and standoffs for moulded housings?

Yes — press-in, heat-set and knurled brass inserts for moulded breaker and panel housings, hex standoffs, insulator studs and turned terminal/connector pins, all to your drawing.

How tight are the tolerances you can hold?

Swiss-type sliding-head turning typically holds about ±0.01 mm on critical diameters, threads and seats, with tighter limits achievable by process where the drawing requires it.

Do your parts carry equipment approvals?

We machine components to your specification; switchgear type testing and equipment approval (e.g. IEC 60947, IEC 61439) are carried out by the panel or equipment manufacturer placing the finished product on the market.

Can you work from a sample if we don't have a CAD drawing?

Yes. Send a physical sample or a marked-up sketch and we will produce a manufacturing drawing for your written approval before cutting metal; the approved drawing then governs production and inspection.

What documentation do you provide with each shipment?

EN 10204 Type 3.1 mill certificates as standard (Type 3.2 third-party witnessed on request), a Certificate of Conformity and dimensional inspection reports, plus RoHS and REACH/SVHC declarations with commercial orders. Brassland is certified to ISO 9001, ISO 14001 and ISO 45001.

What are your minimum order quantity and lead times?

There is no strict minimum order quantity; first orders typically start from around 1,000 pieces, and we support high-volume OEM production. Typical lead time is 3–5 weeks from the approved drawing, with prototypes and samples available sooner. Quotations are issued within 24 hours.

Precision Brass Parts for Switchgear & Electrical Equipment

Real parts. Made to your drawing.