Engineering Tools

Brass Engineering Tools & Calculators

Six free, instant tools for design engineers and buyers — bar weight, thread specs and tap drills across Metric/UNC/BSP/NPT, ISO 286 limits & fits, insert torque and alloy density. Built by a brass manufacturer, not a generic calculator site.

Brass, copper, aluminium & steel bar weight calculator

Dedicated page (linkable & printable): Metal Weight Calculator →

Estimate the weight of round, hex, square, octagon or rectangular bar, plate and hollow rod (tube) stock by alloy — brass, copper, aluminium or steel — in kg or lb. Useful for costing raw material, freight and per-piece yield.

—
grams / piece
—
kg / metre
—
kg total

Densities as on each datasheet (mid-range where a range is given); actual mass varies with exact composition and tolerance. Round: π·(d/2)²·L. Hex: (√3/2)·AF²·L. Square: side²·L. Octagon: 2(√2−1)·AF²·L. Rectangle: W·T·L. Hollow rod: π/4·(OD²−ID²)·L.

Reference: alloy densities as on each datasheet in the materials & alloys library (Copper Development Association, Kupferverband/DKI; the EN standards set no density value). Where a range is given, the calculator uses its middle. Steel: 7.85 g/cm³ for carbon steel (EN 1993-1-1), 7.9 and 8.0 g/cm³ for 1.4301 / 304 and 1.4401 / 316 stainless (EN 10088-1). Conversions: 1 in = 25.4 mm, 1 lb = 453.592 g.

Thread specification calculator — Metric · UNC · BSP · NPT

Dedicated page (linkable & printable): Thread Size Chart →

Live thread dimensions across four systems — ISO metric coarse, UNC inch, BSP parallel (G, ISO 228) and NPT taper. Pick a series and size; the table below follows your selection.

—
major Ø d (mm)
—
pitch P (mm)
—
pitch Ø d₂ (mm)
—
minor Ø (mm)
ThreadPitch / TPIMajor ØPitch ØMinor Ø (ext)Tap drillClearance

Coarse-pitch series per ISO 261. Basic diameters per ISO 724: d₂ = d − 0.6495·P, d₃ = d − 1.2269·P (external), D₁ = d − 1.0825·P (internal). Fine-pitch threads (e.g. M8×1) use different pitches — ask us for the full fine series.

References: ISO 261 / ISO 724 / ISO 965 / ISO 273 (metric), ASME B1.1 (UNC), ISO 228-1 (BSP parallel G), ASME B1.20.1 (NPT). See also our thread standards guide.

Tap-drill calculator — Metric · UNC · BSP · NPT

Dedicated page (linkable & printable): Tap Drill Chart →

Select a thread series and size for the recommended tap-drill (~75% engagement for metric/UNC). The table follows your selected series.

—
tap drill (mm)
—
tap drill (inch)
—
pitch / TPI
—
clearance Ø (mm)
ThreadPitch / TPITap drill (mm)Tap drill (inch)Clearance (close / normal)

Metric/UNC tap-drill ≈ major Ø − pitch (≈75% engagement); use a slightly larger drill in free-machining brass to reduce tap load. BSP G drills are for parallel threads (ISO 228-1). NPT holes should be drilled then reamed with a 1:16 taper reamer before tapping for full thread form.

References: ISO 261 / ISO 724 / ISO 273 (metric), ASME B1.1 & Machinery's Handbook tapping data (UNC), ISO 228-1 (G), ASME B1.20.1 (NPT).

Machining tolerance reference — fits & general tolerances

Dedicated page (linkable & printable): Limits & Fits →

For turned brass rod and CNC parts. Use the ISO 286 fits table to pick shaft/hole pairs for assemblies, the IT-grade table for the actual tolerance band at a given size, and ISO 2768 for untoleranced dimensions on the drawing.

ISO 286 limits & fits calculator

Type a nominal size and a tolerance class — e.g. 8 + H6 — or a complete fit like H7/g6 to get limit sizes and the fit character. Computed per ISO 286-1:2010 / ISO 286-2:2010 (the current editions, confirmed June 2026).

—
upper limit (mm)
—
lower limit (mm)
—
deviation ES/EI (µm)
—
tolerance IT (µm)

Covers Ø0–500 mm, grades IT1–IT16, deviation letters D–P / d–p incl. H, h, JS, js (uppercase = hole, lowercase = shaft). Press-fit classes r, s and beyond — ask our engineers.

Common ISO 286 fits (hole-basis, H)

FitTypeCharacterTypical use on turned brass parts
H7/g6ClearanceClose running / slidingSpindles, guided pins, rotating shafts needing fine fit
H7/h6ClearanceLocation / slideSlip-fit locating spigots, parts assembled by hand
H8/f7ClearanceFree runningBushings, bearings with lubrication, looser running fits
H11/c11ClearanceLooseWide clearance, weldments, non-critical assemblies
H7/k6TransitionLight keyingLocated parts needing accuracy but occasional disassembly
H7/n6TransitionTightPress-located parts, light-duty drive without slip
H7/p6InterferencePress / driveInserts, bushes & pins retained by interference
H7/s6InterferenceHeavy drivePermanent press fits, shrink/force assembly

ISO 286 tolerance grades (IT), value in µm

Tolerance band width for a given nominal size. A hole H7 = 0 to +IT7; a shaft h6 = 0 to −IT6. Apply the fundamental deviation for other letters.

Nominal size (mm)IT6IT7IT8IT9IT11
over 3 to 6812183075
over 6 to 10915223690
over 10 to 1811182743110
over 18 to 3013213352130
over 30 to 5016253962160
over 50 to 8019304674190
over 80 to 12022355487220

Worked example: a Ø20 mm H7 bore = 20.000 / 20.021 mm (0 to +21 µm). A Ø20 mm g6 shaft = 19.993 / 19.980 mm (−7 to −20 µm), giving a close-running clearance fit.

ISO 2768-1 general (untoleranced) linear dimensions, ± mm

Applies to dimensions without an individual tolerance. We work to class medium (m) by default; tighter classes available on request.

Nominal length (mm)Fine (f)Medium (m)Coarse (c)Very coarse (v)
0.5 to 3±0.05±0.1±0.2—
over 3 to 6±0.05±0.1±0.3±0.5
over 6 to 30±0.1±0.2±0.5±1.0
over 30 to 120±0.15±0.3±0.8±1.5
over 120 to 400±0.2±0.5±1.2±2.5
over 400 to 1000±0.3±0.8±2.0±4.0

Typical turned-brass capability: we routinely hold IT7–IT8 on diameters and ISO 2768-m or finer on lengths; critical features can be held to IT6 / ±0.01 mm with in-process gauging. State the fit or tolerance on your drawing and we quote to it.

References: ISO 286-1:2010 & ISO 286-2:2010 (GPS — code system for tolerances on linear sizes; current editions), ISO 1829 (selection of tolerance zones), ISO 2768-1 (general tolerances — linear & angular), ISO 2768-2 (geometrical; withdrawn in 2021, replaced by ISO 22081). Values cross-checked against Machinery's Handbook. See our tolerances guide.

Threaded brass insert — installation reference

Dedicated page (linkable & printable): Insert Installation →

Typical guidance for heat-set and press-in brass inserts in thermoplastics. Values are a starting point — always confirm with pull-out and jack-out testing on your own host material.

ThreadTypical insert OD (mm)Boss hole Ø (mm)Heat-set tip tempTypical seating force
M23.2–3.63.0–3.2200–260 °CLight hand press
M2.53.6–4.03.4–3.6200–260 °CLight hand press
M34.0–4.63.8–4.2220–280 °CLight–medium
M45.6–6.05.4–5.6220–280 °CMedium
M56.4–7.16.2–6.5240–300 °CMedium
M68.0–8.57.8–8.0240–300 °CFirm
M89.5–10.59.3–9.6260–320 °CFirm (press)

Boss hole sizes assume amorphous/semi-crystalline thermoplastics; glass-filled grades may need a larger hole. Heat-set tip temperature is set above the polymer melt point, not the insert. Brassland supplies inserts to DIN 16903, IUTB/IUTC/IUTD and customer-specific profiles.

References: DIN 16903 (threaded inserts for plastics) and published heat-set boss-design guidance. Always validate with pull-out / jack-out testing on your own host material. See our brass inserts range.

Brass & copper alloy density reference

Dedicated page (linkable & printable): Alloy Density →

Nominal densities for 19 alloys of the Brassland materials library. Each links to its full datasheet.

Alloy (EN / UNS)Common nameDensity (g/cm³)Typical use
CW614N / CuZn39Pb3Free-machining brass (machining std.)8.46–8.47Precision turned components
CW617N / CuZn40Pb2Hot-working brass8.40–8.44Forged & machined fittings
CW602N / CuZn36Pb2AsDZR brass8.43–8.45Water fittings (dezincification-resistant)
CW607N / CuZn38Pb1Free-machining brass8.41–8.44Water-side components
CW608N / CuZn38Pb2Free-machining and hot-stamping brass8.44Forged and turned fittings
CW612N / CuZn39Pb2Machining/forging brass8.43–8.45Forged blanks, machined parts
CW625N / CuZn35Pb1.5AlAsDZR brass (Pb 1.2–1.6%)8.44Water fittings (dezincification-resistant)
CW510L / CuZn42No-lead-added brass (Pb ≤0.2%)8.40Hot-forged and extruded parts
CuZn37 / CW508LDeep-drawing brass8.44Cold-formed parts
CuZn40 / CW509LDuplex brass8.39–8.41General engineering
CW724R / CuZn21Si3PLead-free silicon brass8.28–8.30Drinking-water, RoHS-critical
C36000Free-cutting brass (UNS)8.50High-speed turned parts
C37700Forging brass (UNS)8.44Hot-forged components
C35330DZR brass (UNS)8.45Water fittings (dezincification-resistant)
C27450Low-lead brass (UNS)8.44Plumbing & hardware
C46400Naval brass8.41Marine & corrosive duty
C69300 / CuZn21Si3PLead-free silicon brass (UNS)8.30Lead-free programmes
C11000 (ETP)Electrolytic tough pitch copper8.91Electrical / EV terminals
C14500Tellurium copper8.94High-conductivity machined parts

See the full materials & alloys library for chemistry, mechanical properties and standards equivalents.

References: the Copper Development Association database and the Kupferverband (DKI) data sheets, as on each alloy’s datasheet on this site. The EN and ASTM product standards set no density value.

Dimension reference charts

Static, printable dimension tables for inch-series brass hardware — the chart pages behind our Imperial & ANSI parts range.

ASME B18.2.2 Hex Nut Dimensions
Inch hex & jam nuts 1/4–3/4 in. — across flats, corners and thickness with max/min limits.
ASME B18.6.3 Machine Screw Nut Dimensions
Small hex nuts #0–3/8 — the inch series below 1/4 in., with the B18.2.2 overlap explained.
ASME B18.3 Set Screw Dimensions
Hex socket sizes, key engagement, cup/flat/half-dog/oval points and cone-angle thresholds.
Imperial Brass Standoff Dimensions
Catalog-standard thread↔hex pairings 2-56 to 1/4-20, stocked lengths and tolerances.
UNC Threaded Insert Dimensions
Length and starting-hole ranges for brass inserts for plastics, 2-56 to 3/8-16.

Frequently asked questions

How do you calculate the weight of a brass bar?
Multiply the cross-sectional area by the length to get the volume, then multiply by the alloy density. For a round bar: weight = π × (diameter/2)² × length × density. The common forging and machining brass CW617N has a density of 8.40–8.44 g/cm³.
What is the density of brass?
Most leaded machining brasses are 8.4–8.5 g/cm³ — CW614N 8.46–8.47, CW617N 8.40–8.44, DZR CW602N 8.43–8.45. Lead-free silicon brass CW724R is 8.28–8.30 g/cm³ and copper C11000 8.91 g/cm³.
How do I read a fit like H7/g6?
The capital letter+number is the hole (H7), the lowercase pair the shaft (g6). Each defines a tolerance band per ISO 286 — H7/g6 at Ø20 gives a hole of 20.000–20.021 mm and a shaft of 19.980–19.993 mm: a guaranteed small clearance for close running. Use the Tolerances tab to compute any size.
What is the difference between BSP and NPT threads?
BSP (G, ISO 228-1) is a parallel 55° thread that seals on a washer or O-ring face — common in Europe and Asia. NPT (ASME B1.20.1) is a tapered 60° thread that seals on the thread flanks with sealant — the North American standard. They are not interchangeable.
What torque should I use to install a brass threaded insert?
Installation and seating torque depends on insert type, host material and thread size. The values in the Brassland reference chart are typical guidance for heat-set and press-in brass inserts in thermoplastics; always validate against your own pull-out and jack-out testing for production parts.

Sources & references

ISO 261 / ISO 965 — metric threads
Thread series & tolerance data; UNC per ASME B1.1, NPT per ASME B1.20.1
ISO 286-1:2010 — tolerances & fits
General tolerances & hole/shaft fits
Copper Development Association
Alloy density & property reference
EN 12164 / EN 12165 — brass rod & stock (CEN)
Density & dimensional basis for bar weights
Brassland — Tolerances & fits
Tolerance reference guide
Brassland — Brass Alloy Guide
Alloy density & composition

Last reviewed: September 2026. Calculator outputs are estimates; verify against the governing standard and your drawing for procurement-critical work.

Need parts made to these specs?

Send a drawing or sample. We quote custom CNC and hot-forged brass parts — no MOQ surprises.

Request a Quote →
Made by Brassland
Need this made in brass?

Brassland manufactures brass turned parts and CNC machined components to your drawing in Jamnagar, India, including precision turned brass components on 28+ Swiss-type lathes, with an EN 10204 3.1 certificate on every shipment.

Get a quote →